Safety is the top priority when building a climbing structure. For this reason, 3/4" plywood is used as the minimum thickness for climbing walls. This standard is universally accepted and critical for maintaining structural integrity, even for projects intended for younger or lighter climbers.
Using 1/2" plywood poses significant safety risks. The T-nuts used for bolt-on climbing holds, as well as the multiple screws required for screw-on holds, can easily pull through thinner plywood, compromising the stability and safety of the entire structure and the climbers.
For the well-being of your children and to ensure a safe climbing experience, please adhere to the 3/4" plywood standard without exception. Your trust in this recommendation is essential for allowing safe play.

Below, you will find Cut Sheets that illustrate the failure points of various t-nuts and screws when the maximum force is applied to 3/4" plywood. We do not test 1/2" plywood because it is too thin to be considered a suitable material for climbing walls.
